The fiber laser cutting machine technology is performing well in recent years with its appearance, efficiency and stability which far surpasses the traditional processing methods. It can cut various metal plates & pipes, mainly suitable for stainless steel, carbon steel, aluminum, galvanized steel, nickel, manganese & other metal types. When the industry needs to cut intricate shapes out of material, fiber laser technology is the perfect option that uses a high-powered laser to quickly cut the metal with incredible accuracy. It creates precise cuts in all kinds of the workpiece into surfaces. The more powerful lasers allow working with thicker material for deeper cuts. The advanced fiber laser features are well received in the market now because of increased speed, outstanding advantages of good beam quality and high conversion efficiency. It acts as an active choice for massive production in many industrial applications.
Working Principle Of Fiber Laser Cutting Machine:
After keeping the material on the cutting bed, a fiber laser of a specific wavelength emits and generates the laser light to focus on the surface of the workpiece. The spotted area is melted or vaporized instantaneously and uses the computer numerical mechanical system to realize the automatic cutting. It is high-tech equipment that has integrated laser technology and precision machinery functioning. The key component of a laser cutting machine is the fiber laser itself which produces a highly focused light beam to cut even some toughest materials with ease. Includes the software to control the parts and guide them according to needs and applications with unparalleled precision.
Machining Components
The fiber laser source produces highly dense energy of laser beam which directly strikes the surface of materials. The laser head is the output device that emits the beam via a nozzle according to the cutting instructions & setting parameters. The servo motor & drives are used to control the processing operation of mechanical components, accurately managing the speed, placing the position and generating the huge torque to drive. The automatic double-side lateral sliding door is equipped with a sensor that ultimately helps to access the rear part of the machine and makes it effortless.
The entire machine body structure of the fiber laser cutting machine is annealed, removing the internal stress so the functioning is stable, durable, fastens the operation without vibrations and protects from the possibility of deformation. The intelligent CAD/CAM nesting software assists to arrange the required amount of output parts to be produced on the raw material in an automatic manner. Instructs design to be made on the material and support the file formats such as DXF, PLT, AI & other graphics formats. It contains a dust dispenser to suck the dust generated during the operation which leads to a better atmosphere.
Characteristics of Fiber Laser Cutting Machine:
Using cutting-edge fiber lasers can have extremely high photoelectric conversion efficiency, provide stable performance and a long service span of key components. It has optical fiber transmission therefore no reflective lens is required, which saves a lot of maintenance costs. When compared with conventional cutting machines, it has a smaller focus spot for better processing quality. Contains a simple structure but is capable of handling any hard materials and has high resistance to dust, vibration, humidity and temperature adaptability.
This machine is familiar for its fast speed, narrow cutting seam, minimum heat-affected zone and smooth output surface without burrs. The print head does not touch the material surface so there will be no scratch on the workpiece. As the slit is narrowest & the small heat-affected zone, there is no mechanical deformation. It has good processing flexibility so can process any personalized design cut on the metals, pipes and other profiles without material wastage. Delivers clean cuts with no distortion that makes it an ideal choice for a wide range of materials. With its faster cutting speed efficiency than traditional methods, it helps to complete more jobs in less time and leads to massive production.
The fiber lasers are reducing downtime, less susceptible to breakdowns, required very less maintenance. The versatility allows it to cut through a variety of materials making it the perfect machine for any personalized output. The output does not change due to vibration or temperature changes and the fiber laser can better meet the needs of different needs. It consumes less energy which greatly saves power during operation, saves the working cost and achieves a higher output conversion rate.
Advantages of Fiber Laser Cutting Machine
All the fiber laser cutting processes have their special inherent benefits. We will discuss below, which have been rapidly realized by metal fabricating businesses all over the globe. It can seamlessly adapt between industries for a huge range of applications.
1. High Cutting Speed:
It suits perfectly for faster processing which is incredibly useful for metal fabricators for the seamless cut-through on the materials, many times faster than traditional and also excels with huge production.
2. Perfect Accuracy:
The fiber laser performs extremely accurately, also helps the laser to last for several years without facing any system failure. It is suitable to work under any hard production pressure without vibration or other adverse effects that protect the material from distortion.
3. Less Expensive:
In comparison with other types of laser cutting, it has noticed an increase in production and also high profits & lowered overhead expenses. It saves from the usage of more operator count and has entire effective processes with innovative technology.
4. No Heat Damage:
In the laser cutting machine, the one important core component is called the head which emits laser light to strike the material with a small light spot. Therefore, there is no touch of the metal to prevent it from scratching, which reduces a lot of workpiece wastage and no problem with customization.
5. Superior Performance:
Using this fiber laser technology, it produces huge end-products, cuts thicker materials based on the requirements that have high benefits for the massive production volume and stands out from the others to fulfill persistent demands.
6. Repeatable Process:
The entire components are designed for effortless operation, highly flexible to control the processes and ensure the same design repeatability. It is producing sturdy & reliable metal parts with smooth output surfaces.
Applications
As fiber laser technology has been gradually popularized in metal processing industries, it has a broad range of applications in various workstreams. The major industries are automobile, advertising, decoration, kitchenware, sheet metal, home appliances and fitness equipment etc. It has incomparable processing from the traditional methods because it uses ‘contactless processing’ that doesn’t require mold at extra cost. Thus, the fiber laser cutting technology can effectively improve a quality product, reduce production costs, lower labor intensity and bring more benefits to manufacturers.
The Summary
Now, we discussed all of the machine’s functioning, features and advantages. Therefore, while choosing the equipment, consider the performance that will suit your industrial requirements. With 19 years of experience in supplying fiber laser cutting machine, Business Point International makes a profitable impact in most of the manufacturing industry. Also, we will recommend the most suitable machinery for your industry after being informed of your needs, will offer a detailed quotation for the consulted equipment with the suited specification, technical parameters and components details at an affordable price. We are the trusted supplier in the UAE, offering a versatile range of fiber laser machines from 3 kW to 30 kW for the fabrication of sheet metals, pipes and tubes. Feel free to reach us to discuss more!
